Knowledge base · Materials
ECT-32 vs ECT-44 — what the corrugated rating actually tells you about your box.
If you've shopped for custom boxes in Canada, you've seen 'ECT-32' or 'ECT-44' on quote sheets and wondered if the difference is worth the price gap. This is a working procurement guide to what those numbers mean.
What ECT is, in one sentence
Edge Crush Test (ECT) measures the force, in pounds per linear inch, that a corrugated board can withstand on its edge before crushing. ECT-32 means 32 lb/in. ECT-44 means 44 lb/in. Higher = stronger when boxes are stacked on top of each other.
ECT replaced the older "Mullen burst test" as the standard rating for stacking strength. Mullen measures resistance to puncture; ECT measures resistance to compression. For palletized shipping, ECT is what matters.
When ECT-32 is enough
ECT-32 single-wall corrugated is the workhorse of e-commerce and light-industrial shipping. It handles:
- Boxes up to roughly 35 lb of contents.
- Stacked pallets up to 4 high in dry, climate-controlled warehouses.
- Standard parcel and LTL shipping with normal handling.
When you need ECT-44 (or higher)
- Box contents exceed 35 lb.
- Pallets stack 5+ boxes high in storage.
- Humidity is a factor. Corrugated loses ~50% strength at high humidity.
- Long freight times, especially cross-country LTL with multiple cross-docks.
- High-value contents where damage cost outweighs the ~15–20% packaging cost premium.
Double-wall: BC, EB, AB
Double-wall corrugated uses two fluted layers laminated between three liners.
- BC double-wall (B-flute + C-flute) — ECT-44 to 48 — heavy goods, stacked loads.
- EB double-wall (E-flute + B-flute) — premium retail with strength.
- AB double-wall — used for very heavy industrial / agricultural product.
Practical decision rules
| Scenario | Recommended grade |
|---|---|
| E-commerce mailer, < 5 lb | ECT-32 single-wall E or B-flute |
| Standard parcel, 5–25 lb | ECT-32 C-flute |
| Heavy retail, 25–50 lb | ECT-44 C-flute |
| Industrial parts, > 50 lb | BC double-wall ECT-48 |
| Cold chain / outdoor storage | Always one grade up from dry equivalent |
A note on weight vs strength
ECT measures stacking strength, not puncture resistance. For sharp-edged or pointed contents, specify higher liner weight in addition to a higher ECT. For drop-test concerns, the right answer is usually internal protection (foam inserts, void fill) plus appropriate corrugated, not ECT alone.
Related
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